Cutting tools vacuum coating machine

Cutting tools vacuum coating machine will provide you with high performance, these tools can always match the growing needs of the manufacturing industry.

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Cutting tools vacuum coating machine can improve the cutting speed of the tool and reduce processing time and cost, longer service life reduces the tool replacement cost, coating has excellent thermal stability, hot hardness and antioxidant capacity, low friction coefficient and low adhesion tendency. Vacuum plating chamber, its vacuum sealing and indoor sports parts design and materials, full consideration can withstand high temperatures, configuration only, circular arc evaporation source, or with a plurality of rectangular plane arc evaporation source, also can be equipped with a plurality of hollow cathode gun, and impact resistance, has excellent arc flash properties of bias power supply, ensuring adequate plasma density and reaction activity, the film density and the binding force improved. The three-dimensional motion of the workpiece can improve the uniformity of the film. Fully automatic control to improve process stability. Can be plated TiN, TiC, TiCN, TiAlN, TiAlCN, TiCrN, TiCrCN, TiAlCrN, and multi-layer super hard coatings.

Cost savings

The coating tool is applied to significantly increase the cutting speed and the feed rate, and reduce the processing time and cost. Longer service life reduces the cost of replacing the tool.

HSC and dry processing

High speed machining (HSC) and dry machining of high temperature. Because the coating has excellent thermal stability, hardness and oxidation resistance, heat from debris away, will not cause a negative impact on the blade.

Hard machining

Hard and wear-resistant coating can be processed up to 63 HRC of hardened material. The tool that uses a specified blade, can be used for final machining of hard workpieces, thereby no subsequent grinding is required.

Materials difficult to be processed
Aluminium, titanium and magnesium alloy and high alloy steels are difficult to machine. Special coating with low friction coefficient and low adhesion tendency makes it easy to process this kind of materials.

Special tools
Customized coatings can improve the performance of special tools (e.g., fine tools).

Re-coating

If the re-grinding tool is recoated, their performance will be the same as the new coating tool, the overall service life will be longer. If you want to maintain the life and cutting parameters of the production line, it must be re-coated.

Heavy grinding

Re-grinding and re-coating process must be quickly and effectivel carried out. In order to ensure this property, Balzers has established cooperative relations with worldwide famous cutter mill manufacturers.

Tag: thermal evaporation system          high vacuum coating machine          titanium coating machine

HCSH-380 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
3-5hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=864 D10×75mm=264
Insert D18×5mm=1440
Hobs D80×80mm=15
HCSH-600 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
4-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
HCD plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=1920 D10×75mm=512
Insert D18×5mm=3276
Hobs D80×80mm=40
HCSH-650 Usable plasma volume Application technology target
Ø400x H450mm CMARC 4pcs×3
Production cycle Standard coating Custom coating
3-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=4032 D10×75mm=880
Insert D18×5mm=6400
Hobs D80×80mm=64
HCSH-900 Usable plasma volume Application technology target
Ø400x H450mm CMARC 6pcs×3
Production cycle Standard coating Custom coating
5-8hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=8640 D10×75mm=2200
Insert D18×5mm=1200
Hobs D80×80mm=140

 

Type name colour coating Micro 
hardness
(HV0.05)
Max. 
Usage 
temperature 
(℃)
Friction-
(fretting) 
coefficient
Thickness
 (um)
Nitrogen
ceramics
HAL Black ALTiN 3800 900 0.6 2.5±0.5
HAL Plus Black ALTiN 3800 900 0.6 4±0.5
HAL Mini Black ALTiN 3500 900 0.6 1.5±0.5
HAL B Atropurpureus ALTiN 3600 900 0.6 2.5±0.5
HAR Silver CrN 2000 700 0.3 3±0.5
HAT Golden TiN 2400 600 0.5 3±0.5
HAS Bronze AlTiSiN 3800 1000 0.4 3±0.5
HATC Gray TICN 3500 400 0.2 2±0.5
HATC Plus Bronze TICN 3200 400 0.25 2±0.5
HART Golden CrTiN 2500 600 0.4 2.5±0.5
HRA Blue grey AlCrN 3500 1000 0.4 4±0.5
HRAT Gray AlTiCrN 3200 900 0.4 3±0.5
DLC HCC Black CrN+W-C:H 2200 300 0.2 2±0.5
HCMC Black Cr+W-C:H+DLC 1800 300 0.1 2±0.5

 

Name Low
alloy
steel
High
alloy
steel

Stainless
steel

Cast
iron
Copper Bronze Si<12%
Al alloy
Si>12%
Al alloy
Wood Plastic Drill Drill
cutting
EndMill Milling
tool
Turnin
insert
Hob Slottin
cutter
Hob
slottin
cutter
Tap
HAL Plus A- A A- A             A A   A- A A A A  
HAL Mini A- A A A                 A-            
HAL B A- A A- A             A- A- A A- A-        
HAR         A A     A A                 A-
HAT A               A A A- A- A- A- A- A- A- A- A-
HAS A-   A-               A A A A          
HATC             A A                     A-
HATC Plus             A A             A-       A
HART A A- A-   A- A-     A A A A A A- A- A- A- A-  
HRA A- A A A- A- A- A- A- A- A- A- A- A- A- A-        
HRAT A A A A- A- A- A- A- A- A- A A A A A A A A  
HCC           A A A- A A                 A
HCMC           A A A- A A                 A-
  A:Applicable of existing materials or processing environment
A-:Can be used in the  materiial and  processing environment

 

Tool, machine blade, milling cutter, drill, saw blade, cutter and other tools, fixtures, machine sawing, grinding wheel, reamer, fixture boring cutter, planer knives, punch, knives, broach, grinding wheel shaping cutter.
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