Mirror Plastic Mold Coating Equipment

This equipment can ensure the good mirror effect of the mold and increase the service life to half a year, even 1 year, reduce production cost.

DescParam CaseImages

More and more plastic products need mirror surface in recent years, such as the base, frame and back cover of high class LCD TV. It results high requirement for the relevant mirror mold, and also cause many troubles: high production cost, short service life, the mold can be easily scratched even by cleaning.

After coated with the mirror plastic mold coating equipment, it can ensure the mirror effect of the mold. Also because of this, the coating cannot cover the scratch which made before coating. So it must ensure the surface of the mold can reach the using requirements before coating. The following is the contrast of before coating and after coating.

Without coating:
(1) Mirror surface can be easily scratched even by soft paper when cleaning
(2) Mirror surface scratched or get matt within half month.
(3) Disassemble and polish repeat makes high cost and effect the production efficiency, even cannot delivery goods to customer normally.

After coated with Plastic Mold Coating Equipment: 
(1) No damage to the mirror surface: no decrease in the brightness, no scratch nor white spot.
(2) Due to the hardness increased after coating, no need to worry about scratch by paper or hand.
(3) Service life increase to half a year, even 1 year.
(4) After the coating wear out, it can deplating the coating and then polish the surface and reuse the mold.
(5) Get very good profit in the production efficiency and cost efficiency.

Tag: pvd coating machine           thin film coating machine           titanium nitride coating equipment 

HCSH-380 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
3-5hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=864 D10×75mm=264
Insert D18×5mm=1440
Hobs D80×80mm=15
HCSH-600 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
4-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
HCD plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=1920 D10×75mm=512
Insert D18×5mm=3276
Hobs D80×80mm=40
HCSH-650 Usable plasma volume Application technology target
Ø400x H450mm CMARC 4pcs×3
Production cycle Standard coating Custom coating
3-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=4032 D10×75mm=880
Insert D18×5mm=6400
Hobs D80×80mm=64
HCSH-900 Usable plasma volume Application technology target
Ø400x H450mm CMARC 6pcs×3
Production cycle Standard coating Custom coating
5-8hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=8640 D10×75mm=2200
Insert D18×5mm=1200
Hobs D80×80mm=140

 

Type name colour coating Micro 
hardness
(HV0.05)
Max. 
Usage 
temperature 
(℃)
Friction-
(fretting) 
coefficient
Thickness
 (um)
Nitrogen
ceramics
HAL Black ALTiN 3800 900 0.6 2.5±0.5
HAL Plus Black ALTiN 3800 900 0.6 4±0.5
HAL Mini Black ALTiN 3500 900 0.6 1.5±0.5
HAL B Atropurpureus ALTiN 3600 900 0.6 2.5±0.5
HAR Silver CrN 2000 700 0.3 3±0.5
HAT Golden TiN 2400 600 0.5 3±0.5
HAS Bronze AlTiSiN 3800 1000 0.4 3±0.5
HATC Gray TICN 3500 400 0.2 2±0.5
HATC Plus Bronze TICN 3200 400 0.25 2±0.5
HART Golden CrTiN 2500 600 0.4 2.5±0.5
HRA Blue grey AlCrN 3500 1000 0.4 4±0.5
HRAT Gray AlTiCrN 3200 900 0.4 3±0.5
DLC HCC Black CrN+W-C:H 2200 300 0.2 2±0.5
HCMC Black Cr+W-C:H+DLC 1800 300 0.1 2±0.5

 

Name Low
alloy
steel
High
alloy
steel

Stainless
steel

Cast
iron
Copper Bronze Si<12%
Al alloy
Si>12%
Al alloy
Wood Plastic Drill Drill
cutting
EndMill Milling
tool
Turnin
insert
Hob Slottin
cutter
Hob
slottin
cutter
Tap
HAL Plus A- A A- A             A A   A- A A A A  
HAL Mini A- A A A                 A-            
HAL B A- A A- A             A- A- A A- A-        
HAR         A A     A A                 A-
HAT A               A A A- A- A- A- A- A- A- A- A-
HAS A-   A-               A A A A          
HATC             A A                     A-
HATC Plus             A A             A-       A
HART A A- A-   A- A-     A A A A A A- A- A- A- A-  
HRA A- A A A- A- A- A- A- A- A- A- A- A- A- A-        
HRAT A A A A- A- A- A- A- A- A- A A A A A A A A  
HCC           A A A- A A                 A
HCMC           A A A- A A                 A-
  A:Applicable of existing materials or processing environment
A-:Can be used in the  materiial and  processing environment

 

Base, frame and back cover of high class LCD TV etc.
Mirror mold sample