Cold-formed die vacuum coating machine

High intensive material forming  In the forming of high strength metal of cold forming die vacuum coating machine, high forming pressure and friction are the important challenges to the die and coating. The toughness, wear resistance and wear resistance of PVD and CVD coatings show significant improvement in productivity.

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High intensive material forming   In the forming of high strength metal of cold forming die vacuum coating machine, high forming pressure and friction are the important challenges to the die and coating. The toughness, wear resistance and wear resistance of PVD and CVD coatings show significant improvement in productivity.

►Advanced high strength steel(AHSS)
►High strength low alloy steel(HSLA)
►Stainless steel
Ti alloys and Ni alloys

HC 90 Concept, as a new type of high performance physical vapor deposition (PVD) coating, which is not needed for nitriding treatment, but a very good solution for these applications. HC 22, HC 25, HC 30 or HC 62, all combined with nitriding treatment, the tool with high tolerance requirement becomes a suitable coating scheme. HC 02 and HC 62 are very suitable for tolerances that require coating scheme without high tool.

Non-ferrous metal forming    Non-ferrous metals are generally better than ordinary steel, but the surface more difficult to change. The toughness, wear resistance, low friction and wear resistance of PVD HC and PACVD coating technology can significantly strengthen the production capacity and improve the quality of parts.

►Alumium alloy
Copper alloy
Coated material

HC 10, HC 30 and HC 62 are suitable for copper alloy forming dies, electroplating or coating materials. HC 41, HC 42, and HC 43 are the preferred coating for aluminum alloy forming die.

Cold forging​  Cold forging is a forming process that makes a fixed size metal block into an equal amount in complex shapes. In this process, the tool must be subjected to high pressure and high speed, and the surface of the workpiece is bound to produce abrasive and adhesive wear. The toughness, wear resistance and low friction property of PVD, PACVD and HC CVD coating technology can significantly improve the service life of the tool and the quality of the product.

►Cold heading
►Extrusion-die forging
Impact extrusion
Swing grinding

HC 90 Concept, HC 01, HC 10, HC 22, HC 25 and HC cold forging die used for small size tolerance 62. HC 02, HC 10, HC 62, HC 22 and HC 25 are ideal coatings for steel molds and carbide tools with large dimensional tolerances.

Metal powder compaction​    To improve the performance of the metal powder compaction process, it needs to reduce the abrasive wear and abrasive wear caused by abrasive powder. The toughness, wear resistance and low friction property of PVD HC and PACVD coating can significantly improve the production capacity of the metal powder compaction die.

HC 90, HC 10, HC 30, HC 42 and HC 62 coating are recommended for metal powder compaction applications.

Tag: pvd coating machine         vacuum metalizing machine          high vacuum coating machine

HCSH-380 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
3-5hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=864 D10×75mm=264
Insert D18×5mm=1440
Hobs D80×80mm=15
HCSH-600 Usable plasma volume Application technology target
Ø400x H450mm CMARC 2pcs×3
Production cycle Standard coating Custom coating
4-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
HCD plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=1920 D10×75mm=512
Insert D18×5mm=3276
Hobs D80×80mm=40
HCSH-650 Usable plasma volume Application technology target
Ø400x H450mm CMARC 4pcs×3
Production cycle Standard coating Custom coating
3-6hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=4032 D10×75mm=880
Insert D18×5mm=6400
Hobs D80×80mm=64
HCSH-900 Usable plasma volume Application technology target
Ø400x H450mm CMARC 6pcs×3
Production cycle Standard coating Custom coating
5-8hours/cycle TiN,CrN,AlTiN,AlCrN TiCN,TiAlCrN,TiAlSiN , DLC
Hardware Software Production/batch
Magnetic molecular pump
Pulse BIAS supply / HIPIMS
Plasma etching
Industrial PLC system
Industrial PC system
HCVACExpert remote diagnosis system
EndMills D4×50mm=8640 D10×75mm=2200
Insert D18×5mm=1200
Hobs D80×80mm=140

 

Type name colour coating Micro 
hardness
(HV0.05)
Max. 
Usage 
temperature 
(℃)
Friction-
(fretting) 
coefficient
Thickness
 (um)
Nitrogen
ceramics
HAL Black ALTiN 3800 900 0.6 2.5±0.5
HAL Plus Black ALTiN 3800 900 0.6 4±0.5
HAL Mini Black ALTiN 3500 900 0.6 1.5±0.5
HAL B Atropurpureus ALTiN 3600 900 0.6 2.5±0.5
HAR Silver CrN 2000 700 0.3 3±0.5
HAT Golden TiN 2400 600 0.5 3±0.5
HAS Bronze AlTiSiN 3800 1000 0.4 3±0.5
HATC Gray TICN 3500 400 0.2 2±0.5
HATC Plus Bronze TICN 3200 400 0.25 2±0.5
HART Golden CrTiN 2500 600 0.4 2.5±0.5
HRA Blue grey AlCrN 3500 1000 0.4 4±0.5
HRAT Gray AlTiCrN 3200 900 0.4 3±0.5
DLC HCC Black CrN+W-C:H 2200 300 0.2 2±0.5
HCMC Black Cr+W-C:H+DLC 1800 300 0.1 2±0.5

 

Name Low
alloy
steel
High
alloy
steel

Stainless
steel

Cast
iron
Copper Bronze Si<12%
Al alloy
Si>12%
Al alloy
Wood Plastic Drill Drill
cutting
EndMill Milling
tool
Turnin
insert
Hob Slottin
cutter
Hob
slottin
cutter
Tap
HAL Plus A- A A- A             A A   A- A A A A  
HAL Mini A- A A A                 A-            
HAL B A- A A- A             A- A- A A- A-        
HAR         A A     A A                 A-
HAT A               A A A- A- A- A- A- A- A- A- A-
HAS A-   A-               A A A A          
HATC             A A                     A-
HATC Plus             A A             A-       A
HART A A- A-   A- A-     A A A A A A- A- A- A- A-  
HRA A- A A A- A- A- A- A- A- A- A- A- A- A- A-        
HRAT A A A A- A- A- A- A- A- A- A A A A A A A A  
HCC           A A A- A A                 A
HCMC           A A A- A A                 A-
  A:Applicable of existing materials or processing environment
A-:Can be used in the  materiial and  processing environment

 

Stamping and forming die.
Cold-formed die 1 Cold-formed die 2