Custom functional coating machine
Your own company's coating experts: a complete set of solutions for the company's coating production
Through a complete product package composed of coating machine and full range of services, Huicheng ensures that you can easily enter the coating world. From here on, we will adjust our technology to meet your needs to achieve the optimal match between the two.
For each customer, we tailor-made personalized coating solutions, and integrate them into your existing coating machine, so that you can use the existing coating machine and coating system, combine the whole set of new manufacturing process with your needs, and ensure the rapid and efficient production.
As your project partner, Huicheng is responsible for developing a complete coating solution for you. Our customer service team will provide detailed planning for the project schedule, site layout and interface management, and provide detailed clarification according to the specific conditions of different countries. If necessary, we can also provide you with corresponding support services when you communicate with social and public institutions. Finally, we will provide you with a completed Coating Factory that can be put into production at any time.
PVD tool plating, an opportunity for the first time
PVD coatings have been widely used by increasing the hardness of tool surface to improve the friction resistance and oxidation resistance. PVD (physical vapor deposition) technology is not only pollution-free, but also can improve the production capacity of tools. PVD industry is a rapidly developing industry recently, and it is also a profitable industry. Therefore, more and more commercial coating companies, grinding centers and tool manufacturers invest in PVD machine.
Tool dressers and manufacturers
Speed and flexibility of operation are important for tool Repairers and manufacturers, which is also a way to win out the competition. For commercial coating service providers, automatic production at night is possible. With the independent PVD coating machine, tool manufacturers can better control the quality of tool products. Many advantages promote the use of PVD technology.
Easy to master
For many people who are not familiar with PVD, PVD seems to be very complicated. However, PVD is much easier than expected if it is properly invested and supported. The "turnkey" solution developed by Huicheng vacuum makes PVD coating production easily realized. The complete coating production line includes: stripping (depending on the workpiece); pretreatment; quality control; cleaning & drying; clamping & visual inspection; coating; quality control & thickness measurement and post-treatment (depending on the specific application). These processes can all come from the same supplier's solution: integrated vacuum technology coating, including mature process technology and coating.
| Main modules | |
| Arc | HiPIMS |
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The innovative APA evaporator technology (Advanced Plasma Assisted) is based on cathodic vacuum arc and offers diverse development possibilities for new layer architectures. Benefits: ●High target utilisation result in low target costs ●High deposition rates ●Adjustable magnetic fields ●Short target changing times ●High plasma density ●Reduction of macro-particles ●Excellent coating adhesion |
HiPIMS stands for High-Power Impulse Magnetron Sputtering. Benefits: ●High ionisation rate (similar to arc) ●High power densities from 100 to 1000 W/cm2 ●Very high plasma density ●Layer structures adjustable by plasma parameter settings ●Very smooth coatings ●Excellent coating adhesion ●Deposition of dense coatings at low substrate temperatures |
| Additional modules | |
| Sputter | Nitriding |
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In the sputtering process, atoms are extracted from a target by bombardment with high-energy ions (Ar) and transformed into the gas phase. By combining the sputtered material with additional gases, a coating is deposited on the substrate. Benefits: ● A wide range of materials can be sputtered ● Diverse process variants available ● Smooth coatings ● Good coating adhesion on combination with power etching prozess AEGD |
With the nitriding module, a plasma nitriding process can be performed before a PVD and/or PACVD coating process in one system and one batch. Thereby a hardened layer can be produced which offers excellent support for the subsequent PVD/PACVD coating. Benefits: ● Optimisation of tool and component properties ● Substitution of expensive base materials ● Significantly longer lifetimes ● All PVD coatings can be applied |
| DLC | ta-C |
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DLC stands for Diamond-Like Carbon and refers to a group of extremely low friction amorphous carbon coatings. With the DLC module, different DLC coatings can be produced by using PVD and/or PACVD processes. Standard DLC coatings consist of metal free or metal containing carbon coatings. Benefits: ● Excellent coating adhesion ● High wear resistance ● Low coefficient of friction ● Smooth coatings |
ta-C stands for tetrahedral amorphous carbon without hydrogen and refers to a group of extremely hard and low friction amorphous carbon coatings. With the ta-C module different ta-C coatings can be produced. Benefits: ● For higher temperature environments than DLC ● Very high wear resistance ● Excellent coating adhesion ● Smooth coatings |
